ZARE: the Additive Manufacturing Production Factory. Selective Laser Sintering (SLS), Metal Sintering (SLM), Stereolitography (SLA), FDM, Vacuum Casting
ZARE: Rapid Prototyping for industrial products and High Performance Metal Sintering entirely Made in Italy
A short supply chain and the extreme care taken to protect the confidentiality of your project are our distinguishing features.
Cutting edge technologies coupled with a profound knowledge of materials are our daily work tools.
Allows to realize directly metal prototypes in Titanium, Cobalt Chrome, Alluminium and more. Ready to be tested or used as definitive parts.
Allows the production of models with high performance materials such as AlluSinter, CarbonSinter with high performance.
Allows to create models already in the definitive chosen plastic material: ABS, PC, PPSF, Ultem, PC-ABS... We can create very big size monolithic models.
Allows to create models in various plastic materials and rubbers of different hardness. Offers many different possibilities like co-printing.
Certification prEN 9100: 2016
quality for the most critical sectors
In May 2018 we obtained the prEN 9100: 2016 certification specifically designed for the aerospace industry. A further step forward in the continuous renewal process of the company with particular attention to critical production environments.
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Oil & Gas sector: critical aspects
and challenges of additive methods
Clients coming to the AM Production Factory are increasingly seeking a definitive 3D product that is financially viable. Hence the importance of the work carried out by the R&D centre within the AM Production Factory, which studies the most suitable powder to meet the ideal criteria for a high quality product with rapid delivery times and at an acceptable cost for the client. An interesting case we worked on recently concerned the Oil & Gas sector.
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New SLM 500
for metal 3D printing
The AM Production Factory must be prepared to anticipate the needs of the industries and to adopt and test the latest technologies; in this way we can ensure quality, reliability and short lead times, even in the case of complex structures or critical applications. These are the reasons why we are installing a new SLM 500 [ DETAILS ]
Zare MEDICAL DIVSION is our department entirely dedicated to medical and dental prototyping.
The objet technology is the most used method in these sectors as it accurately reproduces every single anatomical detail of the patient. Medical rapid prototyping efficiently offers the doctor all the information on the clinical case and it allows to better plan the surgical approach.
- Quick lead times
- Extreme customization
- Materials have received medical certification
Our history is strongly linked to metalworking and when it comes to choosing a rapid manufacturing technology we feel a strong affinity with metal sintering.
We have expanded our equipment with a new machine for laser melting metal powders: a Concept Laser Mlab Cusing R. This is the ideal machine for manufacturing components with extremely complex and elaborate structure and it guarantees high quality finish for small components. It is the machine of choice for the medical and dental sectors , in particular when using Remanium Star CL Cobalt-Chrome by Dentaurum as a material.
SEVEN industrial plants for the metal sintering
A company working in the field of INDUSTRIAL ADDITIVE MANUFACTURING OF METALS must guarantee:
- quick lead times;
- high quality ;
In regard to this, we believe that our 50-year long history in the field of precision mechanics helped us achieving high standards; also, we have developed a special sensitiveness towards what we are manufacturing: the technology may be different, but the raw material didn’t change, and our accuracy when dealing with dimensional tolerances and SURFACE FINISHING didn’t change either.
Our company houses a department entirely dedicated to DMLS / SLM sintering; four machines (three Concept Laser and a Renishaw) are already working at full speed, and they’re soon going to become more.
SINTERING A METAL is so much more than just printing a file.
Both the model and the way the material is distributed must be re-engineered for SLM: metal sintering machines still have small BUILDING CHAMBERS and the re-engineering process allows to make the best use of them minimizing COSTS and lead TIMES without affecting quality.
Once the process for manufacturing the object using ADDITIVE MANUFACTURING is outlined, it becomes clear that this technology allows to create products and models characterized by a great complexity and offers great advantages in terms of WEIGHT and PRODUCTION TIME REDUCTION.
As for the biomedical field, rapid prototyping and metal sintering are the jewels in the crown of a versatile technology that can concretely make life better.